The type of metal forming process you choose will depend on the type of metal you use, what you're creating, and how it will be used. Some of the most common types of metal forming techniques are:
Read on to learn more about these processes:
Metal forming processes are an essential part of our society, and without them, our society would come to a grinding halt.
The products and components created by the different metal shaping processes are used in creating everything from scaffolding and heavy machinery to designing and creating microprocessors and artificial intelligence.
Have you ever wondered how metal is made? When it comes to metal forming, there are several manufacturing processes to choose from, each offering its own list of benefits and detriments, each suited to specific applications, and each suited for different types of metal.
Some of the most common types of metal forming techniques are:
Let's explore some of the common applications each type of forming is used for and some of the industries that use each type.
In short, roll forming involves continually feeding a long strip of metal through drum rollers to attain the desired cross-section.
Roll forming services:
(Resource: Want to know if roll forming is right for you? Click below to learn more.)
Industries
Aerospace
Appliance
Automotive
Construction
Energy
Fenestration
HVAC
Metal Building Products
Solar
Tube & Pipe
Common Applications
Extrusion is a metal forming process that forces metal through the die of the desired cross-section.
If you're thinking of pursuing extrusion metal forming, you should keep in mind that:
Press braking involves common sheet metal forming (usually), bending the metal workpiece to a predetermined angle by pinching it between a punch and a die.
If you're interested in press braking, be aware that it:
Stamping involves placing a flat metal sheet (or coil) into a stamping press, where a tool and die apply pressure to form the metal into a new shape or cut out a piece of the metal.
Stamping is associated with:
Forging involves shaping metals using localized, compressive forces after heating the metal to a point where it's malleable.
If you're considering forging, keep in mind that:
Casting is a process that involves pouring liquid metal into a mold containing a hollow cavity of the desired shape.
Those considering utilizing a casting metal forming process should keep in mind that it:
Are you looking for a metal former for your project? The type of metal forming process you choose will depend on many factors: What metal are you using? What's your budget? What do you need to create, and how will it be used?
Each metal forming technology has distinct advantages and disadvantages. Each is better suited for different metal types and applications.
Submit a drawing and we'll help you evaluate if roll forming is for you:
(Editor's Note: This article was originally published in January 2017 and was recently updated.)
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